vacuum coating machine

2017年1月9日星期一

Magnetron sputtering deposition and continuous sputtering coating line

For the large sized substrate coating or deposition, the contemporary advanced technology is the high quality magnetron sputtering coating or deposition, which can make sophisticated multi-layers coating designed on glass or plastic panels and realize diverse colors or optical films with characteristics of anticorrosion, good wearing resistance, good deposition uniformity and adhesion.
For so many years, Leading-Coating has been dedicating to the research and development of the technology of magnetron sputtering deposition and made unremitting efforts to update the continuous sputtering coating line. Up to now, the company is able to produce sputtering coating line for low-e glass, sputtering coating line for appliance glass, automobile headlight coating line, PC/PMMA/PET plastic panel coating line, ITO transparent conductive film coating line, EMI electromagnetic shielding coating line, complete manufacturing line for amorphous silicon PV solar panels, etc.
In the year 2008, the company obtained Certificate of the system of quality certification ISO9001/2008 issued by SGS organization; in the year 2003 the company was crowned of National High Quality Credit Enterprise with title of AAA enterprise approved by Chinese government and in the year 2006 the title was updated into AAAA. The perfect management system insures the machine construction in high quality.
Features and characteristics:
Leading-Coating produce various models of continuous sputtering coating lines adopting newly designed planar targets or rotary cylinder targets by way of flexible combination to enable to deposit metal film, alloyed film or realize dielectric film coating by reactive sputtering deposition technology. Designed with multi-chambers of block structure, it is essential and effective to realize large area consecutive production with IPC control system and color screen display as operation interface by whole process automation, available for extensive application in production of rearview mirror, appliance glass, architectural glass, automobile glass, ITO transparent conductive glass, FPD panel, digital product window as well as decoration and upholstery panels, etc.

2016年12月29日星期四

Vacuum steaming aluminum plating coating

On the preparation of pure metal coating, mostly by vacuum evaporation plating method. And pure metal aluminum coating, due to its wide range of USES, such as aluminum mirrors in the industry to generations of silver, aluminum etching in integrated circuit conductor; The acid film surface plating of aluminum capacitor; Dacron polyester thin film coated with aluminum production, prevent the ultraviolet irra...diation of food flexible packaging; After dacron polyester film plating cobalt plating of aluminum tape, etc. Therefore, this year to vacuum aluminum plating industry has developed rapidly, not only at home and abroad and are moving in sputtering, ion plating coating technology development.
Vacuum steaming aluminum plating film can choose intermittent evaporation coating, also can choose semicontinuous vacuum coating machine. Its source of evaporation source for resistance, electron beam source, also can choose induction heating evaporation source, can according to the specific requirements of the coating material evaporate.
The vacuum evaporation plating aluminum coating process parameters, mainly includes the evaporation chamber pressure, deposition rate, substrate temperature, steam, etc. If from the consideration on the uniformity of substrate distribution of diaphragm, should also pay attention to the relative position of evaporation source to the substrate and the workpiece frame motion state and other factors. Selects the electron beam evaporation source, for example, aluminum coating preparation, its typical main process parameters can be chosen: coating chamber pressure is 2.6 X10-4 pa, evaporation rate is 2 ~ 2.5 nm/s, substrate temperature 20 ℃, evaporate from the 450 nm, electron beam gun voltage of 9 kv, current 0.2 A.

2016年12月26日星期一

Vacuum coating technical analysis

Compared with the traditional method of plating, vacuum coating technology has many advantages, such as adornment effect is good, strong metal feeling, the cost is low (about 1/3 to 1/2 of traditional electroplating), small pollution, vacuum evaporation coating machine is easy to operation, etc. Especially on the application of nonmetallic objects, has incomparable advantage over traditional electroplating. In view of this, vacuum coating has been widely used in all kinds of plastic, ceramic, glass, wax, wood products, such as surface metallization. The development of vacuum coating technology and vacuum coating of oil development success is inseparable. In a sense, we can say, even without vacuum coating of oil, there is no vacuum coating. Light coating machine which is decided by the effect of vacuum coating of oil. In the process of vacuum coating, vacuum coating machine coating of oil to play the role of a strong bonding pieces and metal film plated (i.e., as the plating pieces of floor coating); After vacuum coating, should be coated with a layer of oil coating on the surface of the plating, then the oil and protect the metal film and dyeing effect (i.e., as a plating coating).
Most of the material before a coating, must be coated with a thin layer of oil coating on the surface of the plating, thoroughly dry again after coating, otherwise, the plating on the metal film falls off easily, multi arc ion coating machine with the hand gently wipe away. In the process of vacuum coating, coating quality depends greatly on the quality of the coating. Vacuum coating technology in the application of plastic products is the most widespread. Plastic has easy molding, low cost, light weight, no corrosion and other characteristics, widely used plastic products, but because of its disadvantages restricted the expand application, such as not beautiful, easy to aging, poor poor mechanical properties, heat resistance, bibulous rate is higher. Through the application of vacuum coating technology, plastic surface metallization, combine organic materials and inorganic materials, greatly improved its physical and chemical properties.

2016年12月19日星期一

Vacuum coating machine new development in the future

Of vacuum coating machine to carry out the appropriate agile, follow the yield, production cost greatly reduced, now for vacuum coating products throughout the use of paving the road. Winding type vacuum coating machine, for example, when just development can be plated film base material width is 150 mm, the current has amounted to 2253 mm. Base material of the drum maximum diameter is 1000 mm,... maximum wind speed of 750 m/min. The half of active loading and unloading of coiling vacuum coating machine coating time accounted for 75% of the whole cycle, for operating time is just 25%. Higher power from the atmosphere to the atmospheric coiling vacuum coating machine has been sold in 1977. Follow measuring technology, control technology progress and the application of electronic computers, coiling vacuum coating machine is carried out in the direction of the highly active and high reliability.
Vacuum coating machine vacuum coating machine to accumulation of coating thickness of size 0.01 to 0.2 mu m, can choose inside the scale, some still can multi-layer plating membrane, satisfied with a variety of needs. Japanese patent puts forward two kinds of different coating material winding type evaporation equipment. The equipment of the vacuum chamber is divided into the upper chamber, lower left ventricular and right. Evaporation, two groups of transpiration source transpiration of coating materials are stacked on the plastic film separation, in the side of the plastic film is no evaporation, fitted with glow discharge generator. Generator of glow discharge gas can avoid plastic wrinkling. Use this equipment can in a very thin plastic film plating without creasing multilayer film, for making tape and thin film solar cells, etc.

2016年12月14日星期三

Vacuum coating machine for welding requirements

What are the requirements for vacuum coating machine for welding? Vacuum coating machine for welding requirements? This article points 6 details the vacuum coating machine for welding requirements.
, 1, design the structure of the weld joint must penetration, should avoid to produce harmful space gather filth. Welding is correct and the side of the weld on the vacuum to depth of fusion welding, can ...form a dead space, mostly wrong welding is blocked some space between the two weld, inside there are gas storage.
2, should be a good welding seam, to avoid two welding cause dead space and cannot leak detection.
Because 3, weld strength needs to be two sides welding, internal weld should not leak, for reasons of leakage in the outer weld shall set up drilling plug.
4, if the container shall be welded structure, internal weld should not be straight, in order to let the gas easily from any groove, and the structure of weld should not be crossed with seal weld.
5, welding components should be designed to make the largest number of weld can test respectively in the manufacturing phase, and to correct before final assembly.
6, welding seal (air), the maximum allowable leakage rate on the weld length of about 10-7 Pa, m3 (s. m). If the leakage rate is higher, should wear off of the welding, until the parent metal, welding again, remember that don't produce in the original place of leakage welding twice, because the repair welding is not only difficult to plug hole leakage, easy to produce stress make weld instead to create new cracks.

2016年12月13日星期二

Vacuum coating machine vacuum measurement of non-uniform environment

Vacuum coating machines, vacuum coating machines in practical systems, there is a source to pump gas from the air, and some of these air flow through the drain hole injection, but also some flow effects caused due to various outlet. Not only can a variety of vacuum pumping gas, and vacuum gauge and clean surfaces also have the role of adsorbed gas. Therefore, the actual vacuum system is generally non-uniform airflow distribution. The gas flows through the tubular conduit pipe bunching will be led into the container flow distribution is more uniform. Rarefied air flow vacuum system affects the non-uniform distribution, has been the subject of detailed study in recent years, and these findings are also promoting the development of accurate measurement of gas pressure technology.
In general, we discuss pressure measurement, virtually has assumed two conditions:
① In an envelope, independent of their density and air flow direction and position of the unit solid angle, in a given spatial point there is only one pressure, the pressure independent of the pressure at this point in the regulation of the orientation. That airflow isotropic Yun assumptions.
② is in all parts of the system at the same temperature, the gas pressure means that the referenced pressure this temperature, i.e. an isothermal assumption.

2016年12月8日星期四

Will the vacuum coating plated golf head-related issues

A few days ago a friend advice, how to golf head coating. I have been engaged in vacuum coating glass lenses, would like to ask

A golf club heads are irregularly shaped, how to film? Is the card is placed on the coated umbrella? Hanging plating line to see again, I ask how plating rack.

2. The company's general manager, said their processes after plating and vacuum coating, plating, after I ask again what plated vacuum coating film, what role?

1 rack with hanging rod ball head fixed on it, the use of the public switched turn the turret of a method.

2, after the first plating and vacuum coating plated I think should be the first water and then plated vacuum plating, can greatly improve the thickness of the film, but not very good wear resistance.

Golf equipment vacuum coating machine uses frequency magnetron sputtering technique, sputtering gradually become a mainstream technology, our company developed a planar target, the target cylinder, twin target, target other forms of MF sputtering target structure and layout. Such equipment is widely used in the case, strap, mobile phone shell, golf equipment, hardware, cutlery and other plated TiN, TiC, TICN, TiAIN, CrN and other decorative coatings.

2016年12月6日星期二

Multi-function vacuum coating machine is how structured?

Multi-function vacuum coating machine is sputtering, multi-arc ion evaporation coating of mixed equipment, is based on the multi-arc ion coating machine equipment on cylindrical or planar magnetron target target, the device has a high ionization ion plating rate featuring high accumulation rate, together with a magnetron sputtering also low, stable strengths fit a variety of composite plating film.
Multi-function vacuum coating machine - magnetron, frequency, multi-arc ion plating specific description:
① mixing equipment transpiration and magnetron sputtering: versatile, suitable production adaptability.
② mixed using magnetron sputtering and ion plating: the multi-arc cleaning can improve the quality of the shelling, add the film and the substrate binding. Work together with magnetron sputtering can be plated composite film (activation energy ion source cleaning, film speed).
③ multi-frequency magnetron sputtering targets for the post-arc ion plating mixed use: IF the target is more stable (such as Al), ionization rate, accumulation rate, and film uniformity. IF reactive sputter coating system such as Si02, TiO2, along with multi-coated thin film material is not the same.
④ RF, DC, IF column arc mixed use: RF insulation coating system can be directly
⑤ cylindrical arc, IF, mixed use multi-arc: the arc column to ensure a high ionization rate together, reducing the accumulation of large particles share, to reach a good combination of strength have better surface finish effect. Multi-function vacuum coating machine for high-level commodities such as strap, case, glasses, cell phone shell, golf equipment, sanitary ware, jewelry and so on.

2016年11月30日星期三

Multi arc ion coating machine are so popular

Vacuum coating is mainly refers to a kind of need under the high vacuum plating coating, including vacuum ion evaporation, magnetron sputtering, PLD laser sputtering deposition, etc. Is currently use most will need plating workpiece soaking in the chemical liquid medicine by electrolytic reaction will be on the surface of the metal or alloy deposition in plating, metal coating. But you don't call it wa...ter plating, but is generally referred to as the "plating". But because the traditional water electroplating wastewater disposal cost is high, energy consumption, and to form a serious pollution of water resources, now has been the restrictions on the use of state and government at all levels. Than water plating, ion plating accumulation material widely, not only can save metal materials, the heaviest if won't produce pollution to the environment. Multi arc ion coating machine is a kind of efficient and harmless, non-polluting ion coating equipment, ion coating machine, compared to many arc ion coating machine has the deposition speed, high ionization rate, large ion energy, equipment, the advantages of simple operation, low cost, large quantity and widely used tools, automobile wheel hub, ceramic, golf, tabulation, hotel supplies, sanitary ware, etc.

2016年11月27日星期日

The crystal homogeneity on vacuum evaporation coating machine

The uniformity of the lattice degree of order: this determines the film is a single crystal, polycrystalline, amorphous, is accused of splashing sputtering coating machine hot issues in the vacuum coating technology.
Thickness uniformity, can also be interpreted as roughness, look in the light of the scale of the optical thin film coating machine (which is 1/10 of a wavelength as a unit, which is about 100 a), vacuum coating uniformity is good, easy to control the roughness of 1/10 of the visible light wavelength range, that is to say for the optical properties of thin film, vacuum coating without any obstacles. Car paint coating but if it is refers to the uniformity of atomic scale layer, that is to achieve 10 a even 1 a surface level off, is now mainly in the vacuum coating technology and the technical bottleneck, the specific control factors according to different coating detailed explanation is given below.
Uniformity on the chemical composition: vertical single door coating machine is in the film, the compound of atomic group branch as a result of the scale is too small and it is easy to produce uneven characteristics of SiTiO3 film, if the coating process is not scientific, the UV coating on the surface of the production line so the actual component is not SiTiO3, and may be in proportion to the other, the plating film is not want the chemical composition of the membrane, it is also the technical content of vacuum coating.

2016年11月22日星期二

Plastic vacuum coating equipment for vacuum coating equipment

Plastic vacuum coating equipment development very fast, with the improvement of productivity, production cost is reduced greatly, has paved the way for the widespread use of vacuum coating products. Winding type vacuum coating machine, for example, when just development can be plated film base material width is 150 mm, 2253 mm. Base material of the drum maximum diameter is 1000 mm, maximum wind speed of 750 m/min. Automatic loading and unloading of the semi continuous winding type vacuum coating machine coating time accounted for 75% of the whole cycle, auxiliary operation time accounted for only 25%. More efficient from the atmosphere to the atmospheric coiling vacuum coating machine has been sold in 1977. With the progress of measuring technology, control technology and the application of electronic computers, coiling vacuum coating machine is developing toward the direction of the high automation and high reliability.
Coiling vacuum coating machine to sedimentary thickness of coating layer range 0.01 0.2 mu m, can choose in this range, some still can be plated multilayer film, meet various needs. Japanese patents put forward two different sedimentary evaporation coating material winding type device.

2016年11月20日星期日

Vacuum coating technology

Vacuum coating technology is a new technology developed in recent years. The principle of it is solid metal (such as aluminum, etc.) in the condition of high vacuum heat gasification, then to molecules or atoms form sedimentary in the substrate surface, thus forming a thin layer of metal film on the surface of the plating. Due to the metal after gasification evenly distributed in the coating machine cavity in the body, so, usually, the formation of the metal film on the surface of the plating is very uniform.
The development of vacuum coating technology and vacuum coating of oil development success is inseparable. In a sense, we can say, even without vacuum coating of oil, there is no vacuum coating. This is decided by the effect of vacuum coating of oil. In the process of vacuum coating, coating of oil to play the role of a strong bonding pieces and metal film plated (i.e., as the plating pieces of floor coating); After vacuum coating, should be coated with a layer of oil coating on the surface of the plating, then the oil and protect the metal film and dyeing effect (i.e., as a plating coating). Most of the material before a coating, must be coated with a thin layer of oil coating on the surface of the plating, thoroughly dry again after coating, otherwise, the plating on the metal film off, with the hand gently wipe away. In the process of vacuum coating, coating quality depends greatly on the quality of the coating.
Compared with the traditional method of plating, vacuum coating technology has many advantages, such as adornment effect is good, strong metal feeling, the cost is low (about 1/3 to 1/2 of traditional electroplating), low pollution, easy operation, etc. Especially on the application of nonmetallic objects, has incomparable advantage over traditional electroplating. In view of this, vacuum coating has been widely used in all kinds of plastic, ceramic, glass, wax, wood products, such as surface metallization.

2016年11月16日星期三

Optical coating equipment for film coating system

In the optical coating, it is often nothing more than a contact glass, optical aerospace industry for relatively scarce material through the optical film coating system to achieve the effect of a specific function which is the value of the film exists.
The film refractive index mainly to reduce or eliminate reflected light lenses, prisms and other optical surface, the optical element, in order to ...reduce light reflection loss element, in which a transparent dielectric film surface coating system, known as an anti-reflection or antireflection film, antireflection coating effect is closely related to the refractive index of the film thickness.
Transmittance and optical coating film refractive index-related, then the thickness of the film there is no relationship? In many complex optical systems, inhibition of the emitted light is very important, relatively speaking, the color of the emitted light more advanced optical system will be more and more, after the experiment, the film thickness to substantially affect light transmission is relatively small, if the thickness of the film something down, you will find the emitted light and reflected light a B exist nc * 2D optical path difference.
Optical coating machine such equipment is made of optical film coating tools in the course of several decades of development, realized at low temperature and high temperature coating system wavelength stabilization of high-quality film, the automated control system, simply adjust parameters, the entire coating process is completely grasp by machine, reducing the uncertainty.
A widely used system for all kinds of precision optical film coating, electrical membrane, such as laser mirrors, cold film, beam splitter, antireflective coatings, resin lenses, various filters, sun protection film, silicon and metal coating film optical coating machine.
A widely used in electronic products AR coating system protective film, bandpass filter, a dichroic mirror, to enhance the reflective film, laser mirrors, ITO film, a motor with a metal film, a polarization sub-prime and other electronic products optical coating machine.

2016年11月13日星期日

Vacuum coating machines and dynamic magnetic field magnetron sputtering source

Motorized vacuum coating magnetic field magnetron sputtering vacuum coating sources, including the target substrate, solder or crimp ring is fixed in front of the target substrate sheet target, shielding ring, magnet board, within the magnet mounted on a magnet board and outside the magnet, the improvements made are: the diameter of the magnet is greater than the radi...us of the target substrate, and smaller than the diameter of the target, the target substrate magnet axis offset from the axis of the substrate, the substrate magnet fixed gear on a positive side, the coating machine ring gear meshing with the spur gear installed on the rack, the rear side of the installation located spur gear motor, motor power output shaft fixed to the frame turn handle, mounted on the gear shaft turn handle. Motor power output shaft and the ring gear coaxial with the target board settings.

The positive effect of this invention is: get a revolution and rotation of the annular magnetic field to scan to each target position, so that the target in a larger area to be etched shot off evenly. High target utilization, coating uniformity.
A moving magnetic field magnetron sputtering vacuum deposition coater, comprising a vacuum deposition chamber in front of the target substrate, welded or fixed to the sheet-shaped pressure ring positive target target substrate, covering the peripheral side surface of the target substrate and the target substrate positive target shielding material outside of the ring portion, an annular outer magnet disposed in combination target substrate on the back of the magnet substrate, the magnet is mounted on the center position of the magnet toward the substrate and the target substrate side circumferential position or arranged in rings outside the magnet,
Its features are: the diameter is larger than the radius of the target substrate magnet, and smaller than the diameter of the target, the target substrate magnet axis offset from the axis of the substrate, the substrate magnet fixed gear on a positive side, the installation and the coating machine frame ring spur gear, is mounted on the rear side of the spur gear rack located motor, the motor power output shaft fixed turn handle, mounted on the gear shaft turn handle.

2016年11月10日星期四

Vacuum evaporation coating machine aluminum plating film resistance curve test

Vacuum aluminum plating film has excellent blocking performance, in the case of does not require the transparent packaging, vacuum aluminum plating film is an excellent choice, and aluminum plating film cover good fragrance, with metallic luster, beautiful decoration, but due to the limitation of the ductility of the metal aluminum and aluminum plating technology, aluminized layer under extremely easily produce pinhole after rubbing, kneading or cracks, which affect the vacuum aluminum plating wet oxygen resistance performance and resistance performance. Light coating machine
Vacuum aluminum plating film is the deposition of composite membrane, the most representative products in the high vacuum conditions through the high temperature aluminum melt evaporation, aluminum vapor deposition agglomeration in the form a layer on the surface of plastic film, cut off about 35 ~ 40 nm thick layer, as the base material of the plastic film can be PE, PP, PET, PA, PVC, etc.
Splash control sputtering coating machine through the pinhole in the number of changes before and after the test sample in the rubbing test or blocking performance changes to determine the rubbing resistance material, can be designed for packaging and materials provide quantitative basis for practical application. Materials rub resistance can affect the packaging material in the process of the whole circulation barrier performance of stability, if due to material blocking layer song rubbing or poor rub resistance and lose its blocking effect, which can lead to product bad failure, then for packaging manufacturers, and product manufacturers losses are huge.

2016年11月6日星期日

Splash control sputter coaters evaporation method and what is the distinguishing feature of magnetron sputtering method

Magnetron sputtering at present of metal not conductive membrane manufacturers, give priority to with dc magnetron sputtering method, and USES the cylindrical target. Such an approach, and divided into two kinds: continuous and intermittent plated on 1. Continuous magnetron sputtering lines: relatively, continuous magnetron sputtering production line in terms of technical and practical controllability, already quite mature, make products according to the normal process, is also very perfect. The only downside is that the machine cost is high, market threshold is high, so put into use on the market less. Because of the aircraft production capacity and quality advantages, only have enough money and business resources, this process is recommended. 2: intermittent magnetron sputtering method: the technology itself has more objective flaw, and it is now so far a global problem. So, this process is just to stay under 1200 mm small equipment and high value-added products. Do mobile phone accessories in this process, in terms of production capacity and quality will not be able to compete with counterparts in other process. So, don't encourage using this method. Combining with the above situation, the current market average evaporation method is used to metal non-conductive plating membrane,
Multi arc ion coating machine for you to promote the evaporation of vacuum coating equipment, light coating machine in the production of this kind of equipment is divided into horizontal and vertical machine two, in the production of metal conductive film in general and USES vertical type: this is currently on the market do not conductive metal film the mainstream of the equipment; Horizontal machine, making the products in terms of quality has incomparable advantage, vertical machine but on efficiency is better than vertical machine, so give up horizontal machine basically by vacuum coating manufacturer.

2016年11月2日星期三

Multi arc ion coating machine

Multi arc ion coating machine technology is a kind of advanced vacuum coating technology, including arc deposition. Hollow cathode deposition. Many methods, such as ion beam deposition, which arc deposition (also known as many arc coating) is considered the most market value, its basic principle is: use large arc discharge energy in the vacuum chamber to plating materials (titanium metal or alloy) melting and evaporation from im into plasma, accelerated by electric field and reaction gas generated metal compounds (e.g., TiN), the final deposition on the surface. Vacuum coating vendors would compared with other more arc ion coating machine method, arc coating with high ionization rate, can be plating a variety of film, film of good quality and coating of high efficiency and the evaporation source place, any way you can multi arc ion coating machine can manufacture large equipment, can control the temperature in a wide range, etc, make it become the first coating methods of industrial production.
On many arc ion coating machine made, key technologies can be divided into the vacuum. Multi arc ion coating mechanical and electrical source and electric control. Ionization source technology and coating process. Multi arc ion plating machine as equipment production enterprise, in terms of power and electrical control and coating process in a leading position, vacuum coating and in the manufacturing factory choosing reliable machining factory and the high quality vacuum system, multi arc ion coating machine with ionization source to satisfy the needs of the user, make the product can produce high quality coating products, for users to create a good economic benefit.

2016年10月31日星期一

Vacuum coating machine is vacuum plating UV coating

Vacuum coating factory degree of UV curing coating on the coating performance in the process of the influence of UV curing coatings double bond conversion rate could not have reached 100%, through the analysis of the infrared spectrum before and after coating curing can be seen that the change of content of double bond. Carbon-carbon double bond of the stretching vibration absorption peak at 1635 cm - 1, 809.2 cm - 1 is very obvious. In the spectra after curing, the two carbon carbon double bond absorption peak greatly abate, but won't go away, we will film exposure mj/cm2 increased from 350 to 2100 mj/cm2, the absorption peak is still there. Therefore, we must know the coating curing to what extent will affect the performance of coating.
With the constant improvement of UV curing coating, the coating hardness will be better and better, with the increase of UV irradiation dose coating rocker hardness change situation, the formula used to described earlier formula 2 and formula 5 and formula 6. As you can see: with the crosslinking of UV curing coating, the coating hardness under the condition of certain curing one obvious turning point, after that increase the radiation energy, the coating hardness were not significantly improved. In the coating before and after the inflection point of DSC curves. Figure 3. A formula is 5 under UV irradiation after the quantity to 230 mj/cm2 coating DSC test results, B is the result of the irradiated volume to 260 mj/cm2. Figure 3 shows that under the condition of UV curing coatings is not completely, the coating at high temperature can release low molecular substances, it will lead to changes in coating. Experimental results are also verified this, such as A primer curing condition, vacuum coating, up to 110 ℃ or so, the coating appearance of hair color.

2016年10月26日星期三

Vacuum coating machine maintenance and maintenance of the equipment maintenance

(1) the vacuum coating machine gauge, electric contact pressure gauge, the place such as thermocouple is often coated with oil diffusion pump, to that of the bridge between the formation of a layer of oil film, prevent leakage. The above parts and flange
It is not allowed to use vacuum cement seal for a long time.
(2) the vacuum coating equipment the use of the environment, the relative humidity below 85%, the temperature at 10 ~ 40 ℃. When repairing equipment, parts are not allowed to use the hammer knock, seal face, sealing groove is not allowed to scratch.
(3) the vacuum coating equipment, observe the display in the instrument, and the voice of the pump, in order to found abnormal in time, find out the problem.
(4) the bolt regular inspection of each part, if found loose, tighten in a timely manner.
(5) the vacuum coating machine at work, the operator shall not leave for a long time.
(6) operators must be familiar with all kinds of instruments, pumps, all the parts of the equipment. Read and understand all kinds of specifications.
Every batch (7), before starting the check protect gas cylinder capacity, in order to avoid insufficient gas filling, change of gas cylinders.
(8) mechanical pump, roots pump should be regular gas in oil, oil cup of roots pump to keep oil has always been. When an oil change must put the oil clean.
(9) diffusion pump oil change vacuum coating equipment, internal oxidation, if any, of the diffusion pump internal oxidation layer handles clean, then put on the new oil.
(10) cooling water pressure should be kept between 0.1 to 0.2 Mpa, the water temperature is 45 ℃ or less.
(11) compressed air pressure is between 0.4 ~ 0.5 Mpa.
(12) vacuum coating equipment after startup if any abnormal situation, should immediately ruled out or stop to find the reasons.
(13) regularly check back into the water, the various parts of work should guarantee each part there is plenty of water.
(14) to stop using vacuum coating equipment, furnace gas should be fit, long time no, filling the protective gas, and put the equipment in the water jacket of circulating water.
(15) does not allow for vacuum coating equipment used flammable and corrosive gases as a protective atmosphere.
(16) three even pieces of the pneumatic system of oil-water separator is often water, oil mist device should be injected into the vacuum oil diffusion pump.
(17) to ensure that the equipment of the whole machine voltage in the range of 350 ~ 420 V. Three phase equilibrium.
(18) filling the protective gas, the purity should be not less than 99.99%.
(19) surface vacuum coating equipment and instrumentation to maintain clean surface, wipe with water and furnace wall are not allowed to have with the vacuum type oil rag to wipe.

2016年10月23日星期日

Coating technology development needs to solve what problem?

Coating technology development needs to solve what problem? A professional in the industry believe that popular way of coating are mainly concentrated in vacuum coating, like the original coating means and way to little chance, for coating technology, from the modern environmental protection and energy saving requirements, chemical deposition method did meet the challenge, now logistics environment of vacuum coating technology has obtained very big development, the transformation of the modern coating factory is proved.
In fact, in the era of chemical plating, coating development has fall into the predicament of the heavy pollution, a lot of units to first-tier cities ban polluting enterprises, on the one hand, to speed up the environmental protection coating technology research effectively solve the problem, on the other hand, the emerging environmental protection coating technology also has some problems, in the case of coating technology rapid development, various powerful manufacturers are actively research and exploration.
Talks about the relationship between chemical coating and physical PVD coating, essentially the process of two types of coating is different, also is the development of technology, to this, will tell from the coating industry is extremely good, is conducive to the development of ecosystem.

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